Mannextdoor WFO

[mannextdoor]

Re: Mannextdoor WFO

Let the fun begin. Another question? My dome does not sit on the floor. There is about a quarter inch gap between the floor and the walls for expansion. Which I have read in previous post. Since the floor is floating and not mortared down. What keeps the bricks from moving out to the walls when you start pushing pizzas around in the oven and leaving big gaps between the bricks?

[mannextdoor]

Re: Mannextdoor WFO

I got to thinking about the floor that I just laded yesterday afternoon and started questioning myself. Then I thought maybe I should question someone that knows something. I just used dry fireclay to level the floor. No sand. I just sprinkled some clay on the insulation board, set a brick and tapped it down with a rubber mallet. Repeated until it was level. The level is not too bad. I was wondering if the fireclay will try to move around or out without the sand. If I need to do it over, it would be easier to do before I set any more soldier bricks.

[mannextdoor]

Re: Mannextdoor WFO

Well I moved the oven outside today. I never seem to get as much done as I like or think I should. Insulation is down and the floor is set. It is not perfectly level. I hope it is ok. If not I will have to touch it up later. I mortared the arch opening and three bricks on each side. The sun set on that note. I am happy over all with the progress.

[Frances]

Re: Mannextdoor WFO

...its still pretty though ...

[mannextdoor]

Re: Mannextdoor WFO

That is the inside ach that the dome will rest on. I am not sure that the outside arch will be the same.

[Frances]

Re: Mannextdoor WFO

Wow, that's going to be a pretty archway!

[mfiore]

Re: Mannextdoor WFO

Wow, the oven is off to a great start, even if it is off sight. I'm looking forward to your build!

[mannextdoor]

Re: Mannextdoor WFO

Where does the time go? I hope to have the oven built before he snow flies. Just about ready to move it outside and put some mortar to it. I did get a load of apple wood the other day. I am sure it will be cured by the time the oven is ready.

[egalecki]

Re: Mannextdoor WFO

well, mine's a tad smaller because it's a 36, but I did fit inside to clean up. Of course, I'm 5'4" and female... I haven't tried to stuff my 6' tall husband in. You may have to rent a small person. And provide a mask and safety glasses... it rains crap down on your face.

for me, the real question was how the @#$% do I get in there at all? I ended up having to go up my short ladder backwards, sit on top, and then lay myself down and scootch on my back to get in. And don't forget to have your arms up first, you won't get them in afterward!

[mannextdoor]

Re: Mannextdoor WFO

I have been laying out my 42" oven in the shop. Making the arch opening to the guidelines. Height 12 to 13 inches and width 19 to 20 inches. Does that size opening allow a person inside for cleaning the bricks of any mortar that might be left on them after the build?

[mannextdoor]

Re: Mannextdoor WFO

There are a couple of ways to grind and polish concrete to make it look good. First you have to order your concrete with multi colored aggregate. Pick a base color. Then you buy a large hand held grinder with a water feed. A diamond grinding wheel and several diamond polishing pads of various grits. Just like sand paper, except made with diamonds. This counter was polished with 100 grit, 200 grit and with 400 grit after the initial grind. Then hope you can find enough of someone else’s concrete to practice on. It is not as easy as it looks. Or. If you have someone in your area that polishes concrete, hire it done. I was hoping to do this whole project by myself. I had planned on just pouring a colored concrete. A friend of mine told me about this guy who polishes concrete. I took one look at his work and fell in love. I checked the whole process out online and what it would cost for the tools. For the different in the price and knowing that I was going to get a great looking counter top. Compared to who knows what, with me doing it for the first time with no experience. I thought it was money well spent. I choose the later.

[Breven]

Re: Mannextdoor WFO

Wow...that's a great looking counter. I had no idea concrete could look like that nice. How exactly do you polish concrete?

[mannextdoor]

Re: Mannextdoor WFO

Well the final polish has been finished. Two coats of sealer were applied. I will wait until the oven has been built before I apply the last coat in case I pick up some scratches along the way. Let the oven begin.

[mannextdoor]

Re: Mannextdoor WFO

I am ready to start cutting bricks. Looks like I made apprentice just in time.

[mannextdoor]

Re: Mannextdoor WFO

It is Lake Springfield.