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1880's Limestone Oven Dismantling and Rebuild in Missouri

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  • 1880's Limestone Oven Dismantling and Rebuild in Missouri



    In the early to mid 1880's, our Great Grandfather built this outdoor bread oven from limestone he'd mined, transported and fitted into shape. The stone was cut from right here on the property. As you can see, the area is now overgrown severely, having been abandoned for decades. Many years ago, the huge chimney 5' wide and at least 16' to 18' tall had been knocked down by a tree. I hauled that portion home in 1994 (with permission from the new owner). The property was sold in 1974 and later purchased by the contractor my son, brother and nephew work for.



    A little more clearly visible is the old oven, viewed from the chimney end. In this end of the photo is the tree that took it down. Also the deteriorated condition is more visible. The dimensions were a little over 7' in length, approximately 4' in width and the height was not discernable when we begun due to the decades of dirt washed against and inside it.

    This process began last fall when my brother got permission from his boss to retrieve the remaining pieces of the oven from our past in the hope we could build at least one and possibly two of a different style from the parts.



    The top stone slab alone measures approximately 4' in width, more than 7' in length and more than 7" in thickness. Imagine moving this stone with nothing but a mule, pry bars and a hand hewn sled made of logs then positioning it on top of the walls without disturbing the mortar. An extremely conservative guestimate on the weight of this single stone would top 1,500 pounds we're guessing. If I knew the weight per cubic foot, a more exact figure could be obtained.

    There is only two of the older generation left, in their early 90's and they do not remember being there when our Great Grandmother would fire the oven, but an aunt that died recently (at 93 +or-) told us she remembered 16 loaves of bread at a time coming out of it.

    Obviously the bent bough or hand hewn timber and tin covering has deteriorated many years past and the oven has been exposed to the elements for a long time. I'm 63 and can remember climbing all over this thing as a kid playing with the younger cousins and there was nothing covering it then.



    As you can see, there is little of the mortar left in the joints. Also quite evident is the physical size of a lot of the stones in the walls. A sidebar..... The house he built in that timeframe was a two story brick house. A large house was required because he had 15 children. What's unique about the bricks though is that they were hand fired clay bricks.

    The clay was also dug on the farm. Great supposition exists that this oven was used originally to fireharden the clay brick molds while they lived in a log cabin during contruction of the new home. Of course serving double duty for cooking. Unfortunately all of the information that could confirm the suggestions has been taken to the grave by the generations long past.

    So, what do you think so far? Too much drivel and diatribe accompanying the photos ??

  • #2
    Re: 1880's Limestone Oven Dismantling and Rebuild in Missouri

    Some great! history here. Too much has been lost to the ages. Thank's for sharing .
    Joe Watson " A year from now, you will wish that you had started today" My Build Album / My Build

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    • #3
      Re: 1880's Limestone Oven Dismantling and Rebuild in Missouri

      Are you sure he used it for cooking? It is mighty large and has a lot of mass to heat for cooking. Maybe he used as a brick kiln instead?

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      • #4
        Re: 1880's Limestone Oven Dismantling and Rebuild in Missouri

        Originally posted by Tscarborough View Post
        Are you sure he used it for cooking? It is mighty large and has a lot of mass to heat for cooking. Maybe he used as a brick kiln instead?
        If they used it as a brick kiln , then its reasonable that they would bake bread after the brick was removed.
        Old World Stone & Garden

        Current WFO build - Dry Stone Base & Gothic Vault

        When we build, let us think that we build for ever.
        John Ruskin

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        • #5
          Re: 1880's Limestone Oven Dismantling and Rebuild in Missouri

          There are very few early bake ovens in America, let alone an oven with family connections. Keep the info coming, if you have more.

          Btw, that big slab weighs 2662 lbs, if the dimensions are correct.

          Is it possible that there was a clay brick liner in the chamber at one time? Have you checked the ground inside and out for evidence of mortared brick?
          Last edited by stonecutter; 05-31-2014, 01:37 PM. Reason: Additional Question
          Old World Stone & Garden

          Current WFO build - Dry Stone Base & Gothic Vault

          When we build, let us think that we build for ever.
          John Ruskin

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          • #6
            Re: 1880's Limestone Oven Dismantling and Rebuild in Missouri

            Originally posted by Tscarborough View Post
            Are you sure he used it for cooking? It is mighty large and has a lot of mass to heat for cooking. Maybe he used as a brick kiln instead?
            Yessir, absolutely positive it was used for cooking. I remember our dad always talking about the old "Limestone Dutch Oven" and his grannys bread baking. You know how it is with youth, never paying attention and asking questions about the past. Now that its too late to glean that information, we seek it with fervor.

            Wood and the time to cut it meant nothing to the early members of our family and other farm families as well, with dozens upon dozens of acres to clear for farmland. Trees were cut by crosscut saw and double bit axe and the stumps grubbed out as far as possible to clear the soil for the plow shares. Wood was stacked in huge piles for cooking, butchering and winter heat.

            There's stories of his huge hog pen lined with slabs of limestone at least 3' x 5' stood on edge at 45 degree angles and dug into the ground. No money to buy the wire and wood posts and rails won't hardly hold a hog, our Great Grandfather solved the dilemma with a little creativity and a lot of labor. My older brother remembers the hog pen well.

            ...and yes, Stonecutter, those dimensions though not exact to the quarter inch, are accurate. We've actually trimmed that piece down and as you will see later it has become an integral part of the first rebuild.

            As far as any evidence of ever having a clay liner, the answer is no we have found no evidence. And we have removed every piece from the original site no matter how small. I was able to scrounge together a small bucket full of the original mortar yesterday. It was still attached to some of the stone surfaces and several actually survived the relocation project still stuck together !!

            Stay tuned....there's a little more to come. Thank you all for your interest !!

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            • #7
              Re: 1880's Limestone Oven Dismantling and Rebuild in Missouri

              I know what about not taking full advantage of our time when it comes to questions about our family's past....when you really want to, it's usually too late.

              Here's a website for mortar testing. I've never used them though.
              Mortar Testing Lab-Mortar Analysis, Mortar Matching Services-Match Mortar Composition - Home
              Old World Stone & Garden

              Current WFO build - Dry Stone Base & Gothic Vault

              When we build, let us think that we build for ever.
              John Ruskin

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              • #8
                Re: 1880's Limestone Oven Dismantling and Rebuild in Missouri



                We loaded up and got ready to go pick up the pieces early morning one day last fall. We took pry bars to dislodge those we could by hand and a number of nylon slings to leave choked on the large stone.

                The old backhoe belongs to my brother and is just about worn out, but the hydraulics are much better than muscle.... My old Dodge is hooked to the other gooseneck and will transport the stone goodies.

                A day or two before this excursion, my brother was able to catch a co-worker working nearby with a Cat 345 Trac-hoe so they loaded the single large 7' stone by itself on the trailer to minimize the chance of breaking it into smaller pieces. That hoe was large enough to just stretch right over the top of all the debris and pluck the stone from its perch.



                Attacking the brush from the opposite end of the original photos, we opted to load uphill onto the trailer. It would be much easier to control the pieces coming out of the bucket and its MY toes that are going to be on the deck and in the way of the stone.



                The sides are now exposed and read to come apart. The old two story house would have been uphill and to the left about 100' or so and forward and to the right was the old log grainery with a limestone foundation and a small loft above.

                In the old grainery was the G-Grandfathers hand dug "brine tank". When I say "hand dug" it means a huge log was dug out by hand to form a horizontal holding tank. It is 9 1/2' long and about 30" (+/-) in diameter and now lives in my garage. The lid rotted away years ago, the metal straps that bound the ends to keep from splitting have broken, but the tank will still hold water !!! This too dates from the 1880's.

                The old timers would "salt cure" their meat in tanks like this due to no refrigeration. Add salt to water until a hard boiled egg floats and the brine solution is just right to cure meat correctly. A couple "bung holes" were bored into the side just at the tank bottom to drain the brine when the meat was ready to store in the smoke house.



                The huge top stone is already home, and most of the top course of sidewall are already setting on the trailer. We were able to gently pry loose and roll easily into the hoe bucket with the 4' pry bar. Most mortar is gone.

                At this point we still didn't know how many courses high nor how deep the foundation. Notice how some of the stone split over the years.

                Only four images allowed per post, so I'll be back later with a little more.

                Comment


                • #9
                  Re: 1880's Limestone Oven Dismantling and Rebuild in Missouri

                  Originally posted by stonecutter View Post
                  I know what about not taking full advantage of our time when it comes to questions about our family's past....when you really want to, it's usually too late.
                  No truer words were ever spoken. When we're young, we don't feel like wasting the time learning about something we don't think we'll ever use. When we're older, we realize what a waste it is to now have lost that opportunity to learn it from those that lived it. The old ways were tough ways, but they had to do it that way to survive.

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                  • #10
                    Re: 1880's Limestone Oven Dismantling and Rebuild in Missouri

                    Originally posted by stonecutter View Post
                    I know what about not taking full advantage of our time when it comes to questions about our family's past....when you really want to, it's usually too late.
                    Too right. I often ask myself what was the point of coming from good Prussian (Silesia - Polish since WW11) free settler stock, then letting most of the family smallgoods knowledge go to the grave with my Dad and my grand parents.

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                    • #11
                      Re: 1880's Limestone Oven Dismantling and Rebuild in Missouri



                      A fair number now on the trailer, but there's still a bit more to load.



                      With the south side now loaded, it was time to dig out the foundation rock for the fallen chimney. No easy digging here, pry bar and pick lay to the side its time for the gentle touch of the backhoe...



                      This was part of the chimney foundation, but what is odd is how well these two stuck together during the digging and prying. Definitely underground well in excess of a hundred years, supporting literally tons of the weight of the monstrous chimney....and the joint refused to break loose.



                      These hand made bricks were dug up sporadically throughout the dig area. However, note that every one was seemingly used as backfill on the outside of the oven as though not perfect in some way, possibly tossed aside. No, unfortunately we didn't find any bisquits, scones, rolls or bread buried alongside them.... they'd probably have been stale anyway.....

                      More to come... its early in the project yet..

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                      • #12
                        Re: 1880's Limestone Oven Dismantling and Rebuild in Missouri

                        Originally posted by wotavidone View Post
                        Too right. I often ask myself what was the point of coming from good Prussian (Silesia - Polish since WW11) free settler stock, then letting most of the family smallgoods knowledge go to the grave with my Dad and my grand parents.
                        Uh...it's such a bummer to think of all the personal experience and information the older generation had and I never got the chance to learn of it. Maybe that's a part of why I read so much now..I don't know. Btw, thanks for posting that link on the uk forum...I just joined up.


                        Tractorman, I can see this becoming my favorite thread on the forum.
                        Old World Stone & Garden

                        Current WFO build - Dry Stone Base & Gothic Vault

                        When we build, let us think that we build for ever.
                        John Ruskin

                        Comment


                        • #13
                          Re: 1880's Limestone Oven Dismantling and Rebuild in Missouri



                          Entwined within the roots of some of the underbrush was some discarded horse shoes and other odd pieces of metal. I think there was one mule shoe, the tip off being longer and a bit narrower. Tossed against the outside of the oven and settling over the years, they were 12" to 16" below grade. At least one of them will be incorporated in the first rebuild in honor of the old family patriarch.

                          Question here is, do we install it on the side of the rebuild toe up or toe down... I'd always heard with the toe down, the open end in the up position with be ready to "catch" good luck thrown your way....

                          As a sidenote, the sinewy (sp?) roots of some of the surrounding underbrush infiltrated a lot of the subterranean joints and contributed immensely to the loss of mortar. However not all joints were penetrated.



                          Digging below what we thought to be the foundation layer exposed the aforementioned brick, shoes and metal. Clearly you can see at the back of the bucket the last course before the foundation. No settling of the oven, but a deep concentration of dirt washed down the gentle slope over the years makes it appear as though it had become sunken.



                          A little more now loaded, it is almost time to begin layering on top. No idea of the weight of the load, but the axles and springs are good for 7,000 lbs each and I'm running 24,000 lb plates on the old Dodge, so we are calling it good to go for more !!! Just needed to use a little creative stacking is all.

                          Don't worry, we manage to do a little logging in our spare time and we've had lots more weight than this behind the trucks. Safety in hauling is our #1 priority...notice the 4x4's lining the edges of the deck to minimize slippage of the stone off the sides in case of an accident.

                          We only have to go 3 1/2 miles though....and we are far from ready to head out !!! After completion of the loading, there is some prep work before the short trip home.



                          Nearing the end of digging, one of the last stones to come from underground is laying at the teeth of the bucket. We've decided a good and thorough power washing to remove dirt and debris will be in order prior to using them on the first oven rebuild project. The new mortar mix will stand a much better chance of adhering to the surface if clean.

                          Thanks for looking, and especially thank you for the comments !!! There is still at least one unusual surprise for us coming up.....

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                          • #14
                            Re: 1880's Limestone Oven Dismantling and Rebuild in Missouri

                            G'day
                            On the horse shoes its ends up from what I remember, so the luck can't run out
                            Regards dave
                            Measure twice
                            Cut once
                            Fit in position with largest hammer

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                            • #15
                              Re: 1880's Limestone Oven Dismantling and Rebuild in Missouri

                              Originally posted by cobblerdave View Post
                              G'day
                              On the horse shoes its ends up from what I remember, so the luck can't run out
                              Regards dave
                              That's the way we always said it had to be, can't have the luck falling out.

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