Re: Floor temperature drop-off rate vs. floor-brick saturation
Rereading all of your comments I think your fire is way too small. Once your oven is dry and really ready to use you should be able to build a big enough fire to heat it up and clear the dome in less than an hour. With only 2 1/2 inches of fire brick to heat up in the floor the hearth should heat fast. An issue, I think, particularly for a commercial oven, is that those bricks are the only source of heat to cook the bottom of the pizza. Your pizza will cool the surface and heat has to come from below. Are your fire bricks heavy or light. If they are "light" you may not have enough hearth mass or they may be too insulating and that may be part of your strange problems. I know some of the people on this site have their firebrick right on the insulation and they aren't getting raw, soggy bottoms to their pies.
Also, if you basically clear the coals and sweep and put a pizza on a hearth that turns flour black in a second the bottom should burn almost instantly. An unbrowned bottom crust should be impossible. (Actually not burning the bottom should be impossible!) Are you cooking the pies directly on the hearth or are you using pizza pans??
Rereading all of your comments I think your fire is way too small. Once your oven is dry and really ready to use you should be able to build a big enough fire to heat it up and clear the dome in less than an hour. With only 2 1/2 inches of fire brick to heat up in the floor the hearth should heat fast. An issue, I think, particularly for a commercial oven, is that those bricks are the only source of heat to cook the bottom of the pizza. Your pizza will cool the surface and heat has to come from below. Are your fire bricks heavy or light. If they are "light" you may not have enough hearth mass or they may be too insulating and that may be part of your strange problems. I know some of the people on this site have their firebrick right on the insulation and they aren't getting raw, soggy bottoms to their pies.
Also, if you basically clear the coals and sweep and put a pizza on a hearth that turns flour black in a second the bottom should burn almost instantly. An unbrowned bottom crust should be impossible. (Actually not burning the bottom should be impossible!) Are you cooking the pies directly on the hearth or are you using pizza pans??
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