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Re: Ken's Pompeii Door
Copper and aluminum are two of the *most* conductive non-precious metals, while stainless steel is a poor conductor of heat. That said, my "temporary" bake door is a slab of cal-sil wrapped in heavy-duty aluminum foil, and secured with aluminum tape (no handles). I've been using it for a year now... but my draft door is stainless steel.
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Re: Ken's Pompeii Door
"Copper and stainless are likely better candidates for doors."
or even better, aluminum. Lifting heavy, smoking hot steel doors in and out is a pain (and occasionally painful).
Street signs are up to .080 or so aluminum (12 ga or 2 mm).
Do a Google search for "aluminum signs" to find a source near you.Last edited by Neil2; 09-05-2012, 11:11 AM.
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Re: Ken's Pompeii Door
The galvanizing does seem to either melt or corrode at WFO temps I've found, so I stay away from using it. However, apart from the the debateable toxicity issue if the galvanizing goes you will get rusting of the steel bolts and nuts unless you use stainless. Also the conductivity of stainless is way lower than normal steel so all round is a better choice IMO. Use the smallest diam bolt you dare to reduce conductivity. I use four 3/16" stainless 316 bolts.
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Re: Ken's Pompeii Door
Originally posted by Ken524 View PostThanks for all the concerns. I stopped by Home Depot to double check the materials I used. The aluminum flashing and expanded metal are definitely not galvanized. Next time I fire up the oven, I'll check the screws, but I'm 99% sure I didn't get galvanized.
The amount of zinc used to plate a few screws that are not even in direct contact with the fire and probably do not exceed a temp of 900F are of little or no concern to me.
Again just my two cents.
Chip
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Re: Ken's Pompeii Door
My door is very similar and it is holding it's own as well!
On my last trip to the dump I picked up 2 oven doors to salvage the glass. There may be a modification to my door coming soon!
Christo
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Re: Ken's Pompeii Door
Mike,
The expanded metal was used to give the screws something to grab on to so I could sandwich the insulating board in between. You could also use a solid piece of sheet metal. I figured the expanded metal would conduct less heat than sheet metal.
The strip of flashing around the perimeter has tabs on both sides and is held with pressure.
Door works like a champ! Good luck and be sure to post some pics of your door.
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Re: Ken's Pompeii Door
Let us know how it works, Mike! You are copying a pretty neat door!
Jay
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Re: Ken's Pompeii Door
Alright, Ken. I've been working on my door plans, and yours seems to be the most workable for me. (Hey, I copied your oven, why not your door?)
A few questions.
What purpose does the expanded metal serve? Is that just for strength? Do you think it would be strong enough with the inside face of aluminum flashing, or is that too flimsy?
The strip of flashing that you cut for the perimeter. Is that secured in any way, or just held together with pressure?
How is it holding up? Do the handles get hot?
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Re: Ken's Pompeii Door
Glad to hear it, Ken. We'd hate for you to grow a third eye or something!
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Re: Ken's Pompeii Door
Thanks for all the concerns. I stopped by Home Depot to double check the materials I used. The aluminum flashing and expanded metal are definitely not galvanized. Next time I fire up the oven, I'll check the screws, but I'm 99% sure I didn't get galvanized.
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Re: Ken's Pompeii Door
Hope it's not galv. Zinc is poisonous at high temps. Use stainless bolts or screws that face into the oven.
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Re: Ken's Pompeii Door
I don't think any of the metal parts of the door are galvanized. The flashing is aluminum (do they galvanize that?). I'm pretty sure the expanded metal I used is *not* galvanized because it rusts like crazy when exposed.
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Re: Ken's Pompeii Door
I think it is likely that the galvinzed coating will vaporize at oven temperatures as the vaporization temperature of zinc is in the 740F range. Most galivinzed metal chimney flues do not reach this temperature.
Copper and stainless are likely better candidates for doors.
Christo
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Re: Ken's Pompeii Door (Update)
Originally posted by Ken524 View PostAfter reading some concerns about exposed insulation board in the oven,
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