The oven build is a concrete base with a dense concrete block plinth topped by pavers. On top of the pavers I used an ordinary cement base about 2 cm thick, followed by insulated aerated blocks surrounded by facing bricks. On top of this I did a 2-3cm sand base with the firebricks on top. I then used refractory cement to fix the firebricks on which the vermicrete dome will stand, with the hearth bricks (where the fire sits) on the loose sand base to allow for expansion. The dome is vermiculite/ciment fondu mix at 1:4/1:5 approx, about between 2-3in, followed by a 2-3in vermicrete/portland insulation layer topped by a fire blanket then a render on top. The dome seems fine. However when the oven is at full heat there is a crack down the centre of the hearth that reaches down to pavers and about a 5--7mm crack around the bricks that rim the firebrick hearth. I suspect that the firebricks are expanding with the heat and pushing outwards that widens the crack to the front and lifts the hearth a few mm.
I have used a thermometer to check the heat around the cracks and its as cold as the surrounding brick so its unlikely to be steam etc, besides which if it was it wouldnt open and close with each firing, so its down to expansion of the hearth.
The question then is should I fire it then fill it with a heat resistant expanding mix, leave it as just a mechanism of the oven finding its own space when heated, or otherwise?
I have used a thermometer to check the heat around the cracks and its as cold as the surrounding brick so its unlikely to be steam etc, besides which if it was it wouldnt open and close with each firing, so its down to expansion of the hearth.
The question then is should I fire it then fill it with a heat resistant expanding mix, leave it as just a mechanism of the oven finding its own space when heated, or otherwise?
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