Fire Brick Confirmation

[bbell]

Re: Fire Brick Confirmation

This is all great stuff. Lucky to find it before i start.

[Bandrasco]

Re: Fire Brick Confirmation

Thank you all!

When I came home from work today I just didn't have it in me to set the first course. It gets way too dark, way too early, and it's way too cold! It's a bone chilling 47 degrees out and I live in Freakin Tampa Forida! Sorry; I left that crap back in Chicago and don't like it when it gets like this.

I'll start a new thread showing my every step so far; it's pretty amazing to see what's happened in just 5 (partial) build days.

Thanks again everyone; Just think how lucky we are to have the web. Heck, back in the day you would actually have to pick up the phone and call someone who knew something about this... Maybe thats why it stayed to a more regional skill than a global one.

Tomorrow will be the start of BA's Dome!

[dmun]

Re: Fire Brick Confirmation

Starting your own thread is much better than piggybacking on someone else's. Readers will know at a glance who's project is being discussed. You will also be able to give the web address of your thread to anyone curious about your project.

[staestc]

Re: Fire Brick Confirmation

Personally, I would start a new thread and stick to it throughout your build, at least for the oven part of the build. If you are doing an entire outdoor kitchen I would suggest posting the oven part of that build here in a single thread, then posting the over all kitchen design and guild down in outdoor kitchens.

I know from my own experience trying to figure out what to do, that it is way nicer in my opinion, to have a complete build in a single thread. You get to see the process and the progress of the build, as well as the decision or problem areas and the feedback from the forum in a nice time sequenced fashion, which I just love to see

Just my two bits,
Travis

[Bandrasco]

Re: Fire Brick Confirmation

This forum is great! I was going to ask about cementing the first course to the floor and 'BAM' the answer is here.

I think that I'm going to start the first course tonight and see where I get. Do I post pics on this thread or should I start a new one?

Thanks everyone!

[staestc]

Re: Fire Brick Confirmation

Thanks David and Elizabeth, great information to know. I just love this place And I will end up building a much better oven as a result of it!

Travis

[egalecki]

Re: Fire Brick Confirmation

I built my dome on the floor. I didn't want to try to make the cuts to build it around the floor- I didn't have a big saw which cut all the way through the bricks.

Do not mortar the soldier course to the floor. I used newspaper under my soldier course bricks to keep them from sticking. The paper burned away later, no problem.

There's expansion/contraction either way- although I don't know how much. When you're taking this kind of time and expense, safe is better than sorry. I figured that building on the floor and keeping it free with the paper took care of all of it...

[dmun]

Re: Fire Brick Confirmation

Are there expansion/contraction considerations regarding build the first course on the floor versus around the floor?

I don't think so. It's the same material at pretty much the same temperature. It should expand and contract at the same rate.

If you do build on top of the floor, do you mortar your first course to the floor bricks, or let that first joint float?

Most people just place the first ring directly on the floor, or the insulating board if that's how they are building, without mortar. Gravity will hold it down, i guarantee it.

[staestc]

Re: Fire Brick Confirmation

Are there expansion/contraction considerations regarding build the first course on the floor versus around the floor? I was wondering because when I was going through Ken's build thread today, I noticed that he used a cardboard spacer between the floor and the soldier course around it and I believe Hendo used a vinyl spacer for the same reason.

If you do build on top of the floor, do you mortar your first course to the floor bricks, or let that first joint float?

Thanks,
Travis

[dmun]

Re: Fire Brick Confirmation

Both methods work fine. I built my dome on the floor on the theory that the horizontal bricks would spread the load on the insulation board, and it's a little less cutting since the ends can stick out from the dome. Others think that having a dome separate from the floor enables you to replace your floor when it wears out. I think this is more of a consideration for commercial ovens, I've never heard of any of our home builders replacing a floor unless they forgot to put insulation underneath.

[Bandrasco]

Re: Fire Brick Confirmation

Thanks RT,

I'm over in FishHawk in Lithia. I also went to most suppliers that I deal with, Cemix, Rinker, Fla Silica in Plant City. They all had the same bricks, FL Silica was the least expensive and say they are true fire brick but didn't know much more about them. I confirmed today that they're manufactured by Superior Clay and meet all requirements for this application. Their site shows that they are 'small' fire bricks at 9x4x2 1/4 and weigh 6lbs, the full bricks are 9x4 1/2 x2 1/2 and weigh 7.65 lbs.

You got a much better deal than I did however compared to most places I was able to get them about $.60 less at FL Silica. Great people over there as well.

I'm ready to start the dome! I see many shots where the first course is on the insulating floor with the actual floor inside, and then I see a full fire brick floor with the first course sitting on them. Any suggestions on which one is better? I'm going to start off with a half brick lying on it's 2" side and then go to half bricks on their 4' side flat around the dome.

Thanks RT,

[RTflorida]

Re: Fire Brick Confirmation

If they are low duty - NO WORRIES, that is all that is needed for a Pompeii. If you don't mind my asking - who is your firebrick supplier? I'm actually in Oldsmar FL, I either called or visited every brickyard from Tampa/St Pete to Lakeland to Sarasota. I ended up at Cement Products & Supply in Lakeland...Low duty, fireplace bricks at 77 cents each (that was 20 months ago). The dimensions of your bricks are pretty close to mine (a little thinner and narrower than what others have found, mine were still in the 8 lb range though). The big issue is making sure they are not insulating, and at 6 lbs I think you are safe; I've never heard of insulating bricks in this size weighing more than about 2.5 lbs. Pretty certain you don't have heavy duty either - they tend to be the heaviest.

You mention using the cut face on the inside - not recommended by others on the forum. The outer surface is supposed to be the toughest and most hardened on any brick, with the cut surface being more likely to pit or spall over time.....not sure how true this, but when venturing into new territory (like building an oven) I tend to listen to those who have passed before me.
Hope this helps

RT

[staestc]

Re: Fire Brick Confirmation

I may be wrong, but I believe that insulating fire bricks are very light, like 2-3 lbs, not 6-8. I am pretty sure you are little lighter because they are a little smaller and you have nothing to worry about.

I think you could test one easily by heating it up in your house oven at like 500 degrees for an hour or so, then see how long it takes to cool off. And insulating brick shoudl cool over very quickly, as they don't hold heat nearly as well (or as much), while a non-insulating firebrick should hold a lot of heat and hold it for a pretty long time.

But really, if your bricks are 6 lbs or more, I would guess they are fine.

But then, this is a pretty permanent construction! So I would still go back to the vendor and try and get more information and tell them what you are worried about and why.

Wait till somebody else who really understands this stuff chimes in before you take anything I said to heart though, I am still new to this

Good Luck,
Travis

[egalecki]

Re: Fire Brick Confirmation

I looked around the web, and most dimensions given are 4.5 by 2.5 by 9, so yours are a little narrow. I just don't know if the extra .5 inch would change the weight that much.

[egalecki]

Re: Fire Brick Confirmation

It may be that you have low-duty firebrick instead of medium duty. I think that would be ok, since the plans say to use low to medium duty ones. But I think you should check with the place you bought them to be certain, though. 3 pounds is a lot to be off on the weight. I don't know how much an insulating firebrick weighs, and the size of what you have isn't off much. That's about the size mine were.

Maybe someone else has a way to test the brick to see if they insulate or heat up?