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Cutting refractory bricks

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  • #16
    Re: Cutting refractory bricks

    I can't seem to able to open your file. Is it a photo of the operation of cutting a 45 degree in a fire brick. Would you be able to supply a short written description of the technique.

    thanks
    ined

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    • #17
      Re: Cutting refractory bricks

      its a mpeg4 movie. should be able to open it in quicktime player...

      try this one:
      QUICKTIME MOVIE:http://hypertec.com/CIMG1790.MOV


      .
      Last edited by toddj; 08-17-2008, 09:08 AM.

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      • #18
        Re: Cutting refractory bricks

        Todd,

        Forno Bravo has a YouTube "Group" where you can join and upload videos for everyone to see. You can even embed your videos in your FB posts.
        YouTube - Broadcast Yourself.

        This makes it a lot easier for us to watch your videos.
        Ken H. - Kentucky
        42" Pompeii

        Pompeii Oven Construction Video Updated!

        Oven Thread ... Enclosure Thread
        Cost Spreadsheet ... Picasa Web Album

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        • #19
          Re: Cutting refractory bricks

          Cool.. thanks Ken, i will upload it there...

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          • #20
            Re: Cutting refractory bricks

            Cutting is easy - Worry not - I use an old skill saw (afraid dust would ruin my new one) with $15 blade to cut bricks and blocks of all types. Make sure you buy a metal blade not the cheap composite ones. I also have an angle grinder with a metal masonry blade. Love the angle grinder it is better for detail cutting and shaping but slower. Throw in a chisel and you can cut anything. Note for angle grinder the cheap composit cut off blades for metal work great on rebar.

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            • #21
              Re: Cutting refractory bricks

              (afraid dust would ruin my new one)
              The best saw in the world is cheaper than wrecking your lungs. Use a respirator when dry cutting, is my advice.
              My geodesic oven project: part 1, part 2

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              • #22
                Re: Cutting refractory bricks

                Originally posted by shepster View Post
                Ah...good advice.... I've got one of those! Just off to get the blade......
                Shepster
                Shepster, I know exactly what you mean. I've read a number of the posts and I am pleased someone mentioned using an angle grinder. Thats what i'll be doing. Mine is a 230mm, I bought a diamond blade for it on the weekend off ebay ?5.00. bargain really. Tested it out earlier on some engineering bricks, cuts pretty sweet.

                Good luck.

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                • #23
                  Re: Cutting refractory bricks

                  Angle grinder is great - you can take the guard off to make it more manuverable. I first saw this being used by a tile contractor. You can also use the grinder to make curves. It works like a sander or hey A GRINDER! I still use an old skill saw for straight cutoffs. It is much faster and the blade cuts all the way through.

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                  • #24
                    Re: Cutting refractory bricks

                    Thats all great but a friend of mine just cut through the tendon of his big toe with one so I am now opting for the hire option with a table saw.
                    One weeks hire ?112 plus ?140 to buy the blade and plus vat! I know its expensive but so are accidents!!! I am also a bit of a chicken!!

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                    • #25
                      Re: Cutting refractory bricks

                      Why are your good blades ?140 when my good blades are $30???

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                      • #26
                        Re: Cutting refractory bricks

                        Good point! They are from a US company, Norton Abrasives. Never mind we do have free medicare!

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                        • #27
                          Re: Cutting refractory bricks

                          Shepster: are you doing a lot of correct cuts or do you just want halves and quarters? If you only want the latter, I bought a 7" wet tile saw that'll score the bricks for breaking: it was ?50 - you're welcome to borrow/steal it for as long as you need.
                          Matt S, Cambs, UK
                          42" Pompeii

                          Pizza oven pictures - WIP!

                          Pizza oven costs (so far!)

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                          • #28
                            Re: Cutting refractory bricks

                            Thats a really good offer. I am only doing halves but from following the pompie instructions (!) i thought it was best to have the cut faces inside. Does that follow? I am really interested in your offer. where abouts in Cambs are you?

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                            • #29
                              Re: Cutting refractory bricks

                              Just west of Ely off the A142. The tile saw is no longer in a brand-new condition but was fine for the build.

                              You can get a so-so cut on the brick doing 1 side cut then a whack with a bolster. It took me a morning to cut 100 bricks which was pretty much enough for the dome. For 1/4 bricks you need to give the brick a lot of prompting where you want the break clean, so you can do 2 or more sides. I was able to make angle cuts for the final courses, but not so well.

                              I agree with you, a 9" angle grinder with a diamond blade would be flat-out terrifying.
                              Matt S, Cambs, UK
                              42" Pompeii

                              Pizza oven pictures - WIP!

                              Pizza oven costs (so far!)

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                              • #30
                                Re: Cutting refractory bricks

                                Clean factory face inside / ugly cut face outside. Outside will never be seen once it is covered in insulation...

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