Well i quess im building an oven!

[dmun]

Re: Well i quess im building an oven!

silica = sand. Just add water.

[asudavew]

Re: Well i quess im building an oven!

I agree with Jim.

Where did you get that mix?

[SpringJim]

Re: Well i quess im building an oven!

Mortar mix ..... just add water

Mortar mix is sand and portland cement.....Refractory mortar mix is a specialized mix of sand and other ingredients....

...but if it comes as a mix, I think it's pre-prepared and you're good to go.

Jump in if anyone disagrees.

[FIREANDFLAMES]

Re: Well i quess im building an oven!

^^^^^^^^^^^^ Anyone?

[FIREANDFLAMES]

Re: Well i quess im building an oven!

Soooo..... i got two courses up and stopped and i thought to myself.... do i need to mix this mortar with sand or something? I found the chemical comp. online and well, do i need to mix this with anything or is it mix with water and go?

CLAYBURN IND.
REFRACTORY MORTAR
SUPER TITEBOND (DRY)
AIR SETTING
Classification A super duty air setting refractory mortar
having excellent resistance to cryolite
Service Temperature 3100?F (1705?C)
Particle Size 5% on 35 mesh (Tyler)
80% passing 65 mesh
Bond Strength
Dried at 230oF (110oC) 800-1500 lbs/in2 (5.5-10.3 MPa)
Refractoriness Pier Test
2910oF (1600oC) for 5 Hours Excellent bond strength - no flowing out of
joints
Water Retention 300+ seconds
Chemical Analysis
Silica SiO2 43-47%
Alumina Al2O3 43-47%
Iron Fe2O3 2-3%

[egalecki]

Re: Well i quess im building an oven!

I actually used newspaper strips to keep from mortaring mine down. I think it may need to expand, so I didn't want to keep it from doing so. Of course, this may not have been necessary at all, but it wasn't any extra work, really.

[thebadger]

Re: Well i quess im building an oven!

Fireandflames,

No need to mortar the soldier course to the floor. I actually did mortar the two bricks on the floor that made up my interior arch however but no need for the other ones. You will mortar them side by side just not to the floor.

Trust me, it's not going anywhere.

Dick

[FIREANDFLAMES]

Re: Well i quess im building an oven!

Got the bricks today and laid the floor out. The next question is do i mortar the soldier course to the floor?

[FIREANDFLAMES]

Re: Well i quess im building an oven!

Marked out the floor, bricks will be here tommorrow and should have the floor and soldier course done berfore work tommorrow!. Nice little shelter to work under!

[FIREANDFLAMES]

Re: Well i quess im building an oven!

Hey all support pad and insulation layer is poured and looks good.

[FIREANDFLAMES]

Re: Well i quess im building an oven!

Well hearth forms are made......puff, puff, puff

[FIREANDFLAMES]

Re: Well i quess im building an oven!

Just a quick note: Cutting every brick is very labor intensive. No time saver there.

I will be cutting no more than anyone else....actually less, i will be cutting the bricks in 0.50, 0.333, and 0.25 and by laying them on their side yields me more hight per course. Additionally the angles for the brick are really not that steep. I was thinking of buying a big ball from wallyworld to use as a form/support. I will try to build the forms for the hearth in the next two days.......more to come!

[dmun]

Re: Well i quess im building an oven!

I just looked at dmun's geodesic dome thread and a light came on. Less of everything, brick, morter, time.

Just a quick note: Cutting every brick is very labor intensive. No time saver there.

[SpringJim]

Re: Well i quess im building an oven!

I just looked at dmun's geodesic dome thread and a light came on. Less of everything, brick, morter, time. Im gonna build this the same basic way outlined in the plans but with the brick upright. I spent the last day working the angles for the dome and ill be cutting the bricks in half and in thirds and placing them on thier side, will make the work more efficient (in my mind anyway). The amount of mass ill save is tremendous, and my local hardware store has huge bags of vermiculite that has been there for years, i get at a steal So this is the new plan for my dome. I think with the cheap vermiculite i can put on 8" on my dome so the thinner walls will have plenty of insulation!

less of everythin', but more time I'm sure!

Looking good and a nice thread to follow. I was not going to reinforce my slab but saw some chain link fence and will throw it in the hole under the oven area ( I read that the mesh does not stop the concrete from cracking, but keeps it together when it does) .

XJ

[Frances]

Re: Well i quess im building an oven!

It looks good! You'll be a mason before you know it!

And I like your signiature line...