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  • #31
    Re: Cast Oven on Trailer Questions

    There's something I'm not communicating: It must be me. I'm going to quote James:
    The science of how ovens work and how food cooks is interesting, and I am looking forward to learning more. From a practical, hands-on perspetive, I can add a few things from what I have experienced.

    1. Any refractory oven cook better than steel ovens with either an electric coil, gas burner or a convection fan. Retained heat ovens absorb the moisture and heat from a wood-fire and reflect fire back into the oven chamber. The heat in a retained heat masonry oven is moist and gentle, compared with the dry of a modern oven. You can put your hand in a wood fired oven and actually "feel" the moisture. Retained heat ovens can cook at a higher temperature than a modern oven, without burning or drying out your food. Consider hearth bread. If you take two loaves of bread made side by side, and put one in a brick oven at 550F, and the other in a modern convection oven at 450F -- the exact same dough will produce a beautiful hearth loaf in the brick oven, with a crisp crust and a well developed, yet moist crumb. You can see the extended strands of dough in the crumb, with well formed holes that result from the oven spring of a moist oven. The crust of the loaf shows the carmelized sugars that only form at higher temperatures.

    If you bake that same dough at a high temperature in a conventional oven, it will simply burn. That same dough will make a very ordinary, even bad, loaf of bread in a conventional oven. No oven spring; no crust; no crumb texture; no holes.

    Now, apply this same logic to gnocchi, lasagna, a roast, grill or a vegetable gratin. You get a nice, light, moist dish -- and you can see the difference between a brick oven version and a conventional oven version. Make two lasagne, and cook them in the two ovens, and you can definitely see the differnce.

    2. With fire-in-the-oven cooking, a brick oven cooks three ways. You get conduction from the cooking floor, where moisture in the dough is converted to steam -- essential for great pizza or bread. You get reflective heat from the dome. The fire in the oven reflects heat evenly down on the cooking floor, and on your pizza (or roast or appetizer or grill pan). The shape of the dome and the round floor are essential for this type of cooking -- you simply cannot do this with a rectagular bread oven. The oven is one of the elements what makes Italian pizza the authentic product that it is. Finally, your wood-fired oven draws in cold air through the bottom of the opening and exhausts hot air out the top half. Inside the oven, hot air moves, creating natural convection. This helps all the food in your oven cook nicely and evenly. The rectangular bread oven is really bad at this, and does not provide even heat on the cooking floor.

    My experience is that is it almost impossible to make really good pizza in a brick bread oven, and this extends to all fire-in-the-oven cooking.

    3. Wood-fired dome ovens give a definitely better flavor and texture than gas-fired dome ovens. I think this is true for a couple of reasons. First, wood-fired ovens tend to cook hotter. It's easy to keep a Forno Bravo oven at 750F -- they cook at that temperature all day using wood. Most of the gas-fired ovens I have seen cook between 500-650F, which just isn't the same. Gas is good for the San Francisco Zoo, where they cook frozen pizzas in a gas dome oven at 500F (5-7 minutes each), but not for you. Second, wood-fired ovens breath better, making a better, and ligher pizza that cooks in about two minutes. The wood-fired flame laps further in the dome than the gas flame, and it's hotter -- giving you that authentic dark brown crust and melted cheese. It's the point where dough, tomato, mozzarella and olive oil "fuse" that makes great pizza and you can't do it in a gas oven. Last, wood gives you a little nice, smokey flavor from the wood fire. It isn't huge, but you can taste it.

    It's definitely easier to cook in a 500F gas dome oven, but it really isn't the same thing -- apples and oranges.
    My geodesic oven project: part 1, part 2

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    • #32
      Re: Cast Oven on Trailer Questions

      Well I am finally ready to get started and was wondering for all that have used Foamglas can i put the firebrick hearth directly on top? It has a 1300 deg rating or should I add something in between?

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      • #33
        Re: Cast Oven on Trailer Questions

        Well I started. Pics of the insulation. Foamglass

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        • #34
          Re: Cast Oven on Trailer Questions

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          • #35
            Re: Cast Oven on Trailer Questions

            Next was the form. By the way I put concrete board over the foam glass as recommended by an oven builder. I used 4" of foamglass. The foe was made from fiberglass board. Easy to flex but need to support it. You can see from my picture I have a piece cast already from my first attempt. It didn't come out to my standards so the only piece I like was the entrance so I reused it.


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            • #36
              Re: Cast Oven on Trailer Questions

              Here is the oven cast and empty. I cut the floor to fit within. It is 36" cooking surface 15" dome height with 9.5" entry height.



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              • #37
                Re: Cast Oven on Trailer Questions

                Now I think the hardest thing for me was how to anchor it to the trailer. I've read people that said the weight will hold it. I didn't feel comfy not securing it somehow. My choice was I bolts through the frame with a plate anchored into the oven base. I then ran cable over the top. Stainless I bolts and cable. Hopefully I never find out if it is secure enough.


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                • #38
                  Re: Cast Oven on Trailer Questions

                  Oh I did put heat stop mortar over all the joints. Over the top I used ceramic fiber. I am now in the process of the finish coat. One coat of gray stucco and a colored coat of SBC- now that is some sticky/ hairy stuff to work with. I'll post pics of it tomorrow as I ran out of light when I finished the colored SBC coat.

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                  • #39
                    Re: Cast Oven on Trailer Questions

                    Finish coat. Still misting it for another 24 hours to cure. Let me know what you think. Good and bad please. Trailer is 4x4 and currently pushing the weight limit. I planned on changing the axle out because I knew it may be an issue. For now it is ok.


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                    • #40
                      Re: Cast Oven on Trailer Questions

                      just wondered how it pulls....what size axle have you installed (lbs) hows the tongue weight ratio.....looks real nice, very good job!!! factoryrat

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                      • #41
                        Re: Cast Oven on Trailer Questions

                        brings back so many memories...
                        looking good! can't wait to see the finished project.

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                        • #42
                          Re: Cast Oven on Trailer Questions

                          I haven't taken it out on the road yet as I just finished the drying fires. I will take it for a short spin soon. As far as the axle goes it's only 2000 lbs. Once I'm all done I will be at the payload capacity. If I start using it where I do have to trailer it I most likely will up the axle and tires. As far as tongue weight it is very well balanced. I can easily lift the tongue with one hand. I'de be surprised if it has more than 40lbs of weight on it. I was very careful about centering the oven. I may try a full fire and pizza tomorrow.

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                          • #43
                            Re: Cast Oven on Trailer Questions

                            Joey, it's because of your great post I felt I coiled tackle this. Thanks for your great post.

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                            • #44
                              Re: Cast Oven on Trailer Questions

                              would a 3500 lbs axle setup be more applicable for a build, here's some info that might be useful. Again good job, factoryrat
                              Common Weight Distribution and Sway Control Questions | etrailer.com
                              HowStuffWorks "How Tongue Weight Works"

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                              • #45
                                Re: Cast Oven on Trailer Questions

                                I think it all depends on what kind of setup you want. I don't plan on going to any events to sell pizza. If you have this in mind you may even need to go to double axle depending on what the board of health specifies must be on hand at an event. My parents are vendors so I am well aware of what goes on and my trailer was more for personal use. I think you can get away with a 3500 LB axle. It actually depends more on the cargo weight of the trailer since that is what you will be adding.

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