Pdx 42" update

[Giovanni Rossi]

Sorry, late to the party on this one. You could get an 8" chimney bottom plate, trim it to the height you need and anchor it to the top of the flue gallery. Then connect that to your transition collar with an 8" male-male union.

If you're firm on not wanting to drill into the flue gallery, you could have another go at smoothing out the enlarged hole and use a 9"-8" flue reducer and the union. But, those reducers are pricey.

[Macrinehart]

So today I made the first attempt to repair my flue gallery. This time I purchased a single-wall to double-wall pipe coupler. This coupler seals the interior of the two walls and it has a 3" deep and 8" diameter flang on the base which I felt would make an excellent coupler to the flue gallery.

to start I re-filled my gallery with wet sand. Then I centered this coupler on top and filled it with wet sand. Next I cleaned and dampened the already dried concrete-mix I previously molded in place. Using a concrete bonding adhesive, I made a slury of sand, concrete and adhesive per directions on the bottle and spread that around the top and exterior sides of my existing concrete-mix. Then I mixed up more of the casting home brew and used that to build up the flue gallery around the pipe coupler.

My experience at this point is that the wet concrete wanted to slowly slump. After messing around for a while trying to mitigate this without much success, I finally decided to wrap the damp concrete in plastic cling wrap with the hope that a little pressure from the outside could hold everything in place while it slowly dries. Finally, once everything was satisfactory I pulled the coupler out.

My hope is first that I get a reasonable bond between new and existing concrete. I presume if that works then once the material is set up I'll have to do a little work to get the coupler to fit. If it doesn't work, then I'll have to knock this gallery down and redo it.

[Macrinehart]

I gave the new tier of my flue galley a week to cure, keeping it damp throughout. Today I cleaned out the sand and took out the angle grinder to level the top and enlarged the opening to allow for about a 1/8th to 1/4th-inch gap around the exterior of my single to double-wall chimney coupler. The concrete is still damp, but it's looking good! While I am still a little concerned about the seam, my sense is that once the work is complete, even if I get some cracks the chimney should still have a good draw. When I'm finished the chimney will be roof supported so I'm not to concerned about load bearing properties of the flue galley.

At this point, I believe I need to give the concrete another week before starting to fire the oven. While I wait I'm going to try and solve for the oven door.

[Macrinehart]

Hello Builders! I fired my oven for the first time today! I'm using briquettes to start. It was pretty cool seeing smoke billowing out of the oven and up the chimney for the first time after such a long adventure!

My goal today was 300F, but the max temp I've measured on the dome was about 195F. After monitoring for about an hour I ran out of time so decided to seal the opening with bricks, leaving a couple openings for air and exhaust. I presume that given the thermal mass of my oven it could take a while to get up to 300 the first time. I'm off to attend the Portland Thorns vs San Diego, and will check again when I get back!

[UtahBeehiver]

Looking good. Slow is good, the turtle wins the cure race. This is the point where we see anxious builders damage their ovens by going to fast and too hot. One extra piece of wood during the cure can really spike the temp.

[Macrinehart]

Fire #2 started. Still briquettes. While the rest of the wold seems to be experiencing heat domes, here in the Pacific Northwest it's cloudy and cool, I can feel the occasional mist of very light precipitation. The forecast is a slight warming trend for the next 7 days with a 20% chance of rain tomorrow but otherwise relative dry.

We got a little rain last night; I got the oven covered at the start. The internal temp of the oven was down to 90F this morning but after about 15 minutes with fire number 2 it's up to 195 at the top of the dome again.

I'll keep checking it and may start another briquette fire this evening if I don't get to the 300F today.