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John's 42inch Aussie WFO

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  • #16
    Re: John's 42inch Aussie WFO

    Im wondering if the block are higher rated for insulation as vermic, will I get more insulation in less space,, dont worry I will do some more research here, appreciate the offer,,,
    Mark

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    • #17
      Re: John's 42inch Aussie WFO

      You got me thinking so I jumped on their web site Field Furnace Refractories

      And found this commentry under Insulation bricks. seems the lowest rating begins at 900oC.

      INSULATION BRICK

      Field Furnace Refractories is an agent for ISOLITE Insulating Firebrick.
      The Insulating Firebricks have densities ranging from 0.50 -1.8 grams per cubic centimetre and temperature ratings from 900oC to 1800oC.

      Isolite Insulating Firebricks have low thermal conductivity good cold crushing strength; low reheat shrinkage and excellent dimensional tolerances.

      We can supply the insulating firebrick required for any furnace design to give optimum thermal insulation. Isolite IFBs are used as back up and as a hot face in a myriad of furnaces and kilns.
      John
      __________________
      My Oven Thread:

      http://www.fornobravo.com/forum/f8/j...-wfo-7911.html

      The difference between a successful person and others is not the lack of strength, nor the lack of knowledge… but rather, the lack of will power.

      Comment


      • #18
        Re: John's 42inch Aussie WFO

        Hi all

        I am trying to purchase a Bricksaw somewhere in NSW and am hoping somebody has one they would like to sell or can recommend a cheaper unit I could buy.

        This is holding me up from beginning the dome and cooking floor construction.

        Cheers

        John
        John
        __________________
        My Oven Thread:

        http://www.fornobravo.com/forum/f8/j...-wfo-7911.html

        The difference between a successful person and others is not the lack of strength, nor the lack of knowledge… but rather, the lack of will power.

        Comment


        • #19
          Re: John's 42inch Aussie WFO

          Whilst I am trying to source a bricksaw to begin the dome I thought I would start on the "indispensible tool".

          My brother Inlaw and I have found a ball joint nut that we have modified and will be used as the central pivot point. A length of steel rod has been cut to the appropriate size and a threaded hole drilled to one end of the rod.

          The ball joint nut is then screwed to the rod and allows for 360 deg movement

          On the other end we have welded a standard nut to the steel angle which then screws in to the rod.
          John
          __________________
          My Oven Thread:

          http://www.fornobravo.com/forum/f8/j...-wfo-7911.html

          The difference between a successful person and others is not the lack of strength, nor the lack of knowledge… but rather, the lack of will power.

          Comment


          • #20
            Re: John's 42inch Aussie WFO

            Hi JOhn,
            these devices that were initially made popular by Paul (Hendo) Henderson (deceased) are good if you want a perfect hemispherical dome and take a lot more time to build your oven. I spend some time after Paul died finishing off his oven with his brickie (Dallas).
            With a little care, you can build your dome in a weekend and have a very practical good performing oven. Yes, I had a commercial brick saw to cut the 120 or so fire bricks in had and finished the oven in a week-end. Check out my build at:

            http://www.fornobravo.com/forum/f8/n...-1-a-2005.html

            Follow the prompts on the last post to follow it through completely.
            I guess it depends on the individual as to what or how they want to go. The domes don't need to be 'perfectly symmetrical' to work well, as some have lower or higher domes for different cooking characteristics.
            I also used a 9" angle grinder with a diamond blade but why not look at buying a 14" diamond blade through ebay and putting it in a 14" metal cut-off saw. With a fine water spray on the wet brick will not make much mess and safe and easy to cut for a minimum investment. Check out a "brick saw" search on ebay

            Neill
            Prevention is better than cure, - do it right the first time!

            The more I learn, the more I realise how little I know


            Neill’s Pompeiii #1
            http://www.fornobravo.com/forum/f8/n...-1-a-2005.html
            Neill’s kitchen underway
            http://www.fornobravo.com/forum/f35/...rway-4591.html

            Comment


            • #21
              Re: John's 42inch Aussie WFO

              Hi Neil,

              Yes I heard the unfortunate news of Paul's Passing. I also read that both Paul's bricklayer and yourself had begun work and have nearly completed his project. I think that it is absolutely fantastic that you are able to assist his family, Well done!!

              The "Indispensable Tool" was a brilliant idea from Paul and has come a long way since then with people refining this as they see fit. From my perspective as I have no brick laying experience I think it will be perfect for me.

              The idea of a cut off saw had crossed my mind but the amount of fine dust that would be generated would be substantial. I have located a bricksaw for about $900 and am currently trying to reduce this amount.

              Your build looks great and I cannot believe you nocked most of it up in a couple of days!! I have a question around the render finnish. Have you added some type of water repellent to this to avoid moister penetration?
              Last edited by John K; 09-26-2009, 03:16 AM.
              John
              __________________
              My Oven Thread:

              http://www.fornobravo.com/forum/f8/j...-wfo-7911.html

              The difference between a successful person and others is not the lack of strength, nor the lack of knowledge… but rather, the lack of will power.

              Comment


              • #22
                Re: John's 42inch Aussie WFO

                John,
                The final render that I used was simply a waterproofing render as listed on the bags of Portland cement. 1 part portland to 3 sand, rendered to around a half inch thick.
                I am yet to find (but haven't been looking too hard lately) some 2" mosaic tiles to finish the dome, (most have been in 'pool and spa' colours) but might just leave as it is and continue the new outdoor kitchen/patio roof over the oven:

                http://www.fornobravo.com/forum/f35/...rway-4591.html

                As far as the cut off saw, set up besides the blade a fine irrigation sprayer and no dust! Cheap and easy even if you but new, Bunnings for a saw and ebay for a diamond blade, possibly $2-300 all up! Soak your bricks in water and just don't spray the motor with the water.

                Cheers.

                Neill
                Prevention is better than cure, - do it right the first time!

                The more I learn, the more I realise how little I know


                Neill’s Pompeiii #1
                http://www.fornobravo.com/forum/f8/n...-1-a-2005.html
                Neill’s kitchen underway
                http://www.fornobravo.com/forum/f35/...rway-4591.html

                Comment


                • #23
                  Re: John's 42inch Aussie WFO

                  Hi John k
                  Whilst I am trying to source a bricksaw to begin the dome I thought I would start on the "indispensible tool".
                  If your just cutting your bricks in half a good wide bricklayers chisel will do a fine job.. Its just one good shot with a hammer.... The inside finished face go to the oven and the rough cut is hidden under the dome render..

                  Angle cutting takes some practice though,, Thats where your hand grinder will help..

                  Are you planning a lot of intricate cuts ?

                  Mark

                  Comment


                  • #24
                    Re: John's 42inch Aussie WFO

                    As far as the cut off saw, set up besides the blade a fine irrigation sprayer and no dust! Cheap and easy even if you but new, Bunnings for a saw and ebay for a diamond blade, possibly $2-300 all up! Soak your bricks in water and just don't spray the motor with the water.

                    Solid gold post! We Aussies dont have the harbour freight saw option. Minimum = $600 for a wet bricksaw

                    Comment


                    • #25
                      Re: John's 42inch Aussie WFO

                      Ive got a wood cutting compound mitre saw which im considering using. Can adjust angles both ways. Maybe a good soaking of the bricks and a fine spray will do it (along with diamond blade). Ill give it a go and report back with pics.

                      Comment


                      • #26
                        Re: John's 42inch Aussie WFO

                        3G,
                        you can also try to deflect the dust into a large plastic bucket/crate through a water spray to settle the dust. I would be careful using a quality saw (compound mitre) to ensure that no dust gets into the motor, nor the rails get wet and either rust or corrode, A good wipedown with CRC or WD40 will suffice.
                        Look, the angles that you cut are NOT CRITICAL as you can always use a little thicker mortar/adhesive, rather than getting an almost dry fit!

                        Neill
                        Prevention is better than cure, - do it right the first time!

                        The more I learn, the more I realise how little I know


                        Neill’s Pompeiii #1
                        http://www.fornobravo.com/forum/f8/n...-1-a-2005.html
                        Neill’s kitchen underway
                        http://www.fornobravo.com/forum/f35/...rway-4591.html

                        Comment


                        • #27
                          Re: John's 42inch Aussie WFO

                          Hi guys.

                          Everybody's ideas are great but I would be cautious with utilising non water resistant tools around water. You might get a kick you weren't expecting!!

                          I found a guy based in South Australia who will arrange to deliver a new Brick saw to my home (Syd) for $880.00.

                          After I finnish with it I will sell it on ebay so even if I get $500-$600 for it I will have done okay considering hiring one cost $150 a day plus blade wear and tear.

                          I will post some picks once to hand.
                          John
                          __________________
                          My Oven Thread:

                          http://www.fornobravo.com/forum/f8/j...-wfo-7911.html

                          The difference between a successful person and others is not the lack of strength, nor the lack of knowledge… but rather, the lack of will power.

                          Comment


                          • #28
                            Re: John's 42inch Aussie WFO

                            great idea john,,,

                            like you said still cheaper than renting..

                            Mark

                            Comment


                            • #29
                              Re: John's 42inch Aussie WFO

                              Received my Bricksaw today and am really happy with it. It's a bargain for what it is. I'll sell it when I'm done and should recoupe most of my money!!
                              John
                              __________________
                              My Oven Thread:

                              http://www.fornobravo.com/forum/f8/j...-wfo-7911.html

                              The difference between a successful person and others is not the lack of strength, nor the lack of knowledge… but rather, the lack of will power.

                              Comment


                              • #30
                                Re: John's 42inch Aussie WFO

                                I finished laying the insulation bricks and am ready to start on the Cooking floor
                                John
                                __________________
                                My Oven Thread:

                                http://www.fornobravo.com/forum/f8/j...-wfo-7911.html

                                The difference between a successful person and others is not the lack of strength, nor the lack of knowledge… but rather, the lack of will power.

                                Comment

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