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39 inch - 1000mm corner brick WFO build - Newcastle au

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  • Newie newby
    replied
    Big day today. 2 layers of the 25mm 1200 degrees c rated insulation and chicken wired over dome

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  • Newie newby
    replied
    Tiling landing and around WFO done

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  • Newie newby
    replied
    Chimney flu piece added, only 2 more bricks to go. Door fits too.

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  • Newie newby
    replied
    Made some more progress on the entry/flu arch, also added some bricks forward of the oven for a landing.

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  • Newie newby
    replied
    Will do and thanks for the feedback. Cheers, Brad

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  • UtahBeehiver
    replied
    Plus one Mike's shim comment, at least a 1/2" worth of shims or you won't get the form out without damaging the arch.
    Last edited by UtahBeehiver; 10-12-2024, 02:02 PM.

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  • SableSprings
    replied
    Get some shims under that arch form support. Mortar not only adds "extra spacing between bricks but it will set down tight on that form piece and can make it difficult to remove. We have had builders struggle to remove the form and actually loosen/damage their newly laid arch. Oven is looking great, you've done an excellent job on this build!

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  • Newie newby
    replied
    Mocked up flue arch and chimney housing fire bricks. There won't be gaps once mortared in.

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  • Newie newby
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    Cleaned up inside oven and keystone poured.

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  • Newie newby
    replied
    Decided to not cast the keystone tonight, hopefully when I remove the form and get the sand out from inside the dome tomorow I can stick my hand in and clean up the excess mortar then pour it later. Good feeling to have the dome closer to finished. Now to clean inside, do the flue arch and chimney and get the dome insulated...

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  • Newie newby
    replied
    Up she goes, much easier with form under bricks

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  • Newie newby
    replied
    Now up to plug layer. Added some plastic to capture waste, then added bricks and template, finished course of bricks then added sand to form shape of top of dome.

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  • Newie newby
    replied
    More help from feline friend...

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  • Newie newby
    replied
    Gravity started to work against me as courses got higher, ended up propping bricks to stop the droop. Premixed Airset mortar on inside, then mixed up fondu cement for outside as courses continued up.

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  • Newie newby
    replied
    Few more progress pics of the build. Had a little mate helping for a while .....

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