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Hey Mitch,
Great to see you back. This was a great one to watch before you left. Looking forward to what is to come, this will be one we will all learn from.
So I got the done Closed in Im missing some photos they are around somewhere.
This has an inch thick ceramic blanket over the dome with a double layer over the top for good measure.
Then the fun part starts, making the weather proof cover dome.
The black straps are metal pallet strapping, I got a whole roll for $9 NZD from an auction site it weighed about 80kg and is working out well for making the weather dome which is 100mm/4" off the brick.
I have used the strapping to make the little spacers and everything is riveted together. Once the shape is done Ill put mesh over it and plaster it.
I am waiting on some steel work to transition the brick into the flue after which I will be able to shape the cover over the arch.
Incase you are wondering what the little kinks in the strap are they were the best way I found to adjust the tension to try and keep the dome nice and spherical.
Oh and heres a vid of the dome internal now Ive taken the supports out.
I did this so I could see inside for the first time without crawling in there.
I have since grovelled in there on my back and cleaned it up and filled the bits I missed so its now ready for fireing.
This has an inch thick ceramic blanket over the dome with a double layer over the top for good measure.
Are you sure just an inch worth of blanket is sufficient? Or are you also planning on adding additional insulation using a cement mix of vermiculite or perlite before plastering?
The gap between the ceramic blanket and the plaster will be filled with Vermiculite. the insulation will be just over 100mm/4", 25mm/1" of ceramic blanket and 75mm/3" of Vermiculite.
The Plaster will form an outer shell to contain the Vermiculite which will be filled once I get the mesh on the dome.
That should be plenty.
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