D105 Pre-Cut brick kit build in Tassie

[Steady]

Re: D105 Pre-Cut brick kit build in Tassie

Drying the vermicrete layer takes time as it contains so much water. It is better to wait a few days to allow it dry somewhat before doing the next layer. Excess moisture in the insulation layer can present problems

My head knows you are right and have provided sound advice.... but my heart over ruled and I applied a second coat after 24 hours. The first coat was 5-8mm thick (I poked a hole in it by accident when seeing how hard it was) and the second 10-12mm.

I decided to put the second layer on as I will not be able to work on the oven for the next 3 weeks and I am hoping the 15-20mm total thickness will dry sufficiently in this amount of time

[Drac]

Re: D105 Pre-Cut brick kit build in Tassie

I just did a layer a day and it worked out fine. When you fire it up the moisture comes out anyhow. It does take a week or so for the moisture to come out and the surface goes white with no grey patches once it's done. My only issue was painting it prior to all the moisture going. This caused some minor blistering in the paint which largely resolved itself.

[david s]

Re: D105 Pre-Cut brick kit build in Tassie

I got my first layer of perlite render on my oven today - I'm hoping to get another on tomorrow afternoon. I will post some pics on Monday from my laptop as I don't seem to be able to do it from my iPad.

Drying the vermicrete layer takes time as it contains so much water. It is better to wait a few days to allow it dry somewhat before doing the next layer. Excess moisture in the insulation layer can present problems

[Steady]

Re: D105 Pre-Cut brick kit build in Tassie

I got my first layer of perlite render on my oven today - I'm hoping to get another on tomorrow afternoon. I will post some pics on Monday from my laptop as I don't seem to be able to do it from my iPad.

[Steady]

Re: D105 Pre-Cut brick kit build in Tassie

Looks good Steady. Powering on. You should be fine for Christmas at the rate you are going. You should be well acquainted with it by then.

Thanks greenman

[Greenman]

Re: D105 Pre-Cut brick kit build in Tassie

Looks good Steady. Powering on. You should be fine for Christmas at the rate you are going. You should be well acquainted with it by then.

[Steady]

Re: D105 Pre-Cut brick kit build in Tassie

Looking good steady.

Is your flue removable or is it fixed once the render goes on it?

Thanks PizzaCharlie, I am pretty stoked with the progress - my plan has been to get it finished in time to use for Christmas, at this rate I should get time to do a good number of practice runs before actually having to cook for a larger group

I believe the length of SS flue c/w chinamans hat that sits onto the SS base in the pictures could remain removable but I plan to put a few self tapping screws into it to ensure it is held plum. (I guess these could be taken out if I ever wanted to moth ball the oven over winter)

The SS base and precast gallery are permanent. I have an old bowl sitting over the base in one photo - that is there just to protect the tarp from being cut on the sharp edge

[PizzaCharlie]

Re: D105 Pre-Cut brick kit build in Tassie

Looking good steady.

Is your flue removable or is it fixed once the render goes on it?

[Steady]

Re: D105 Pre-Cut brick kit build in Tassie

(21-06-2015) The two layers of ceramic fibre blanket were not that bad to install with an enthusiastic helper (as I have had all the way so far) who enjoyed the novelty of dressing up in all of the PPE, but I am glad to have finished it - I will be happier when I get to cover it up with some perlite render. I got the wire on and then had to wrap it all back up in the tarp until my next chance to work on it.

[Steady]

Re: D105 Pre-Cut brick kit build in Tassie

The oven ready to be insulated and the 25mm ceramic fibre insulation. There is enough supplied for two layers.

[Steady]

Re: D105 Pre-Cut brick kit build in Tassie

The putty is tidied up and takes a few days to set/dry. There is a shot of the inside showing the transition from brick to the precast. The putty and the precast need to be sealed with a few coats of high temperature paint

[Steady]

Re: D105 Pre-Cut brick kit build in Tassie

The precast flue gallery is attached with ceramic fibre putty after the arch bricks are ground to match it.

[Steady]

Re: D105 Pre-Cut brick kit build in Tassie

These show how Ben attaches the SS flue and deals with expansion

[Steady]

Re: D105 Pre-Cut brick kit build in Tassie

Here are some photos of my efforts over the weekend.

This is the finished brickwork with the tarp fully removed and the precast flue gallery that comes with the kit

[Steady]

Re: D105 Pre-Cut brick kit build in Tassie

I got a few hours in on my oven yesterday and again this afternoon. I fit the precast flue gallery (ground up the outer arch to get an even gap) and bedded it onto some ceramic fibre putty and today fit 2 layers of 25mm ceramic fibre insulation and wire netting.

I'm glad I've finished with the insulation blanket - not very nice stuff