One small step for Pizza

[kebwi]

Re: One small step for Pizza

Wedding pizza!

[gdest]

Re: One small step for Pizza

Well I am not being very vigilant in keeping up with my posts. The main reason being it is so friggin hot in Houston between cutting and pasting brick and cooking for my wife (thats what I have to do for being out of town) it just saps all my engery.

Another distraction happened also, my SONCONTRACTOR got engaged! Now you tell me if this didn't add to my distraction. I just hope I can finish the oven before he walks down the aisle!

[gdest]

Re: One small step for Pizza

I think I remember someone posting where I can purchase the blanket insulation for my oven here in the Houston area. Can someone tell me again where?

By the way as a little update, I am almost finished with the 6th chain. I am cutting the bricks into 3rds now and the fitup seems to be much better. I am hoping to work on it again this weekend with my son.

[gdest]

Re: One small step for Pizza

Well hurricane Alex put a little crimp in the build. I came home early to work on the oven but lost all day Friday and most of the day Saturday. Sunday was able to work on it a couple of hours.
Was brave enough to remove the form for the inner arch and it didn't fall down! What a joy.
Completed the 5th chain and got some of the 6th chain completed.
Here are some of the photos. They didn't come out to well, I think I sweated all over the lens!
Damn its hot in Houston!

The 1st photo is my friend working on the 5th chain. The others show the work progressing on the 6th chain and the start of the entry arch.

[gdest]

Re: One small step for Pizza

Well I was wrong. The weather this past weekend in Houston was sunny.
I took a small break and checked the temperature on my outside thermometer. The dam thing was broken!
It was reading 105 degrees! I know it was hotter then that!

Got the 5th chain completed and a little more of the entrance. It is slower going because of the angle and the time it takes each brick to set up. However it is exciting to see how the oven is taking shape.

All during this build and looking back at what has been done brings to mind what I have allways said about my abilities - "I have never made a mistake in my life....but I can't tell you how many things I would'nt do a 2nd time!"

Gary

[gdest]

Re: One small step for Pizza

There is only one thing worse then working on your oven in the hot Houston weather; and thats not working on your oven!
Was in Chicago this past weekend, next weekend in New Oleans.
How much does anyone want to bet that we I get home on the 26th it will be raining?

[Dino_Pizza]

Re: One small step for Pizza

...I would be remiss if I didn't share some of the problems that didn't make it in the photos.

And I would be remiss if I didn't admit that I giggled at your falling arch because the same thing happened to me . It's determining if you should spend more time building forms, finding the right stick and blocks to pile up under the arch or just hold it for an hour (never a good thing). And then you're tired bricking all day (a good thing!) you don't have time or energy to clean up.

Are you using heat-stop or refmix? It looks quite black but cleans up with a stiff plastic brush to tolerable levels. It is better to use a sponge right away. It will burn out clean eventually and the vent area will be black with soot most of the time so don't sweat it.

Your oven's got a nice view of your pool. It's gonna look great. -Dino

[gdest]

Re: One small step for Pizza

And Dino, I know it is a little late but thanks a bunch for the sketches on the entry way and inner arch it helped me a lot. Now if I can only keep the inside of the oven as clean as you did during the building phase life would be better.

Gary

[gdest]

Re: One small step for Pizza

Although my last postings showed progress proceeding, I would be remiss if I didn't share some of the problems that didn't make it in the photos.

First of all during the building of the inner arch, I noticed that I wasn't going to meet in the center! I was offset by about 1". What had happened was the "left" arch was kicked slightly causing the bricks to angle to the front. What I did was to chisel out the setting for the first brick. This enabled me to adjust the whole arch section as a single unit. This got things back in align.

The Second problem was when I looked at the mortar on the arch, it appeared to be set fairly well, thus giving me the false sense of security and I removed one of the supports, which promply allowed that section of ach to fall down, which also prompted some justifiable critizisms from my Soncontractor.

[gdest]

Re: One small step for Pizza

Just a few more photos. And I also posted a couple of photos in the thread lessons learned.

[gdest]

Re: One small step for Pizza

Boy its the pits just working on the oven only every other weekend. But I do get excited whenever I do see progress!

[Dino_Pizza]

Re: One small step for Pizza

The inner arch (outer too) is usually just a 9 brick cut in half. As you look from the inside or outside of the dome, you are looking at a 2.5" wide brick that is 4" tall. It use to be 9" tall until you cut that brick in half. It is also 4.5" deep. Here 2 sketchup pics I used to do mine. You will notice I also cut a 1" notch in those bricks for a reveal to accept the oven door tightly. I hope you are planning on a full 1" reveal (sides and top). It makes for nice tight oven door.
Hopefully the dimension lines came out readable on these sketchup pics. The 1st pic is from the inside looking out. 2nd is from front however in I made my arch-wall depth 1 and half bricks deep, not the 1 brick deep you see here.

[gdest]

Re: One small step for Pizza

Ok going home for the holiday!!! So I will be laying more brick. Quick question for you all.

On the inner arch, how is the brick positioned? Is the brick 9" high and 4" wide as you are looking in from the front or rear?
I can't really tell from looking at all of your photos and the instructions?

[gdest]

Re: One small step for Pizza

Just an update here.

This weekend kicked my butt!! HOT HOT HOT. What I was able to do was to move my oven back about 4" which in the previous photos I have posted was only a trial fit. In addition, I got the shoulder course motared and cut the brick for the 1st chain and I build the form for the inner arch.
This was all done without the help of my prime soncontractor who was in Colorado fly fishing!

[gdest]

Re: One small step for Pizza

Thanks guys for your replys. I did get the drink orders but for some reason I don't think you are serious since no one has asked for my address!
Dino again thanks and yes I WILL mortar the soulder course but the pics shown was just a trial layout. I am going to have to shift the whole oven back about 3-4" then I will mortar.