I today, cut enough dome brick cuts to complete the full 3rd course , and also prepared the arch legs by cutting the top brick of the arch leg to the required angle. I did not mortar any bricks today but will do next week, I chose to construct the inner arch curve, only after the dome reaches 3rd-4th course where they can meet, to have a clear view of how it has to be (and will use the trammel to mark the inner and outer cuts on arch curve while using full brick to bridge between arch and dome). picture from today:
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32" build in Calgary, AB - pompeii neapolitan
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I have to cut my inner arch curve voussoir brick to allow combustion gas to swirl upwards on exit, so all smoke can be directed to the flue gallery as soon as possible without having to allow velocity to shoot it forward towards the mouth, this may require a bit of padding to my arch work form on top, which I can do with additional shims, as the arch work form was designed for flat cut (I made it before considering the aerodynamics of smoke) :
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You shouldn't really need this because the velocity of the smoke once the flue is drawing well will leave the sharper angle better than a rounded one. The corollary is the transom of a speed boat where the sharp angle performs better than a rounded one once the velocity increases a bit. "Duck tail" car designs work on the same principle. All ovens will smoke a bit at start up, until the flue warms sufficiently to create draw.
I once had the experience of operating my mobile oven at a market where the stall-holder next to me was selling hand knitted wares like baby booties. I was so worried about the smoke causing issues for her goods, particularly at start up. I discovered by starting a tiny fire and adding really small amounts of wood to progressively build the fire, that it is possible to do a completely smokeless firing.Kindled with zeal and fired with passion.
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One additional comment on the arch form. With the top open, it's possible some mortar may squeeze into that space effectively locking the form in place, even with a shim. If that happens, you don't want to force it free. Shouldn't be an issue for you as it looks like your assembly can be dismantled from either side. This is more a caution for other builders when designing their form.
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I completed today the full of course#3, I think I am using thicker mortar than intended, while I am aiming 1/8" its ending up more, likely because the stones start curving with the dome. I hope where dome meets arch legs is not very bad.I did not set up the arch work form yet, just have it in place for easy storage. I just realized while looking at the pictures that I had handful of bricks not staggered, its because I buttered a bunch and was on a tight time , will fix it on next course for sure.
next, I plan to cut lost of dome brick cuts enough for 2 more courses and the inner arch cuts, then build them. photos from today:
Last edited by IH123; Yesterday, 08:00 PM.
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